SuperBot-3 Automated IC Programmer

SB-III
In stock

32-Socket Automated IC Programmer

SuperBot 3 is an automatic IC programmer with high performance and reasonable price for large-scale electronic product manufacturing. This programmer can automatically pick up, place, program, take out and pack up chips. With fully automated operation setup capabilities, it can improve working efficiency and minimize human errors. SuperBOT 3 comes with 4 pick & place nozzles, 8 independent socket pressing actuators, two CCD cameras and can work with 2 tape feeders. Up to 2400 unites per hour (UPH) for devices with programming time less than 50 sec. Throughput 0.6 to 60 times higher than SuperBOT-1 especially higher for large capacity devices like eMMC, NAND /NOR FLASH and SPI FLASH. Suitable for both small and large capacity devices.

The value of a programming product is a combination of price, the number of devices supported, programming speed, regular update of devices, free downloads, and reliability. Xeltek products are designed with the above factors in mind which provide the best value in the industry.

 

Varied I/O devices

High Throughput SuperBot 3 is based on a high performance servo system that can program up to 2400 UPH (units per hour) (for devices with programming time less than 50 sec) and is suitable for both small and large capacity devices. Throughput is up to 60 times higher than SuperBot 1, especially higher for large capacity devices like eMMC, NAND/NOR FLASH, SPI FLASH. It can be operated 24x7 and can provide throughput of 1,728,000 UPM (units per month). One person can supervise many SuperBOT machines and once they are programmed they can usually be left to operate by themselves.
High Performance Programmers SuperBot 3 is equipped with eight SuperPro 7500 high speed universal programmers. Depending on the device programmed, each SuperPro 7500 can have up to 4 sockets with a total of up to 32 sockets in the system. Most programmers in the market use technology which is up to 10 years old. The best current hardware technology is to use a high speed MCU chip built inside the programmer. SuperPro 7500 programmers employ a very high-speed MCU chip producing not only reliable programming algorithms but also increasing programming speed. Utilization of ARM11 32bit MCU combined with an internal Linux operating system makes them the most advanced and versatile programmers in the industry.
LAN Operation Most volume programming applications need programmers to be operated remotely and this can be achieved by using the LAN port on SuperBOT programmers. Programmers can be connected to a local network and be remotely controlled by any computer on the network via LAN (100M) port. LAN port enables remote project loading, quality monitoring, volume control, file security. Technical department can remote control programming operations and processes, including downloading project file, command execution, project settings, and obtain real time information to achieve production goals. Remote network management provides the most protection for intellectual property. Project data and files are never shared with operators because files are remotely loaded by authorized engineers.
The Most Durable and Reliable Systems in the Industry China is the hub of the world Electronics manufacturing and Xeltek automated programmers are widely installed at most major Electronic manufacturing plants with multiple installations at many locations. Most companies run production 24 hours/day and 7 days/week programming millions of devices per year. Xeltek automated programmers have been refined to run non-stop, withstand harsh and battle-ground like environment.
Largest Device Support Located in Silicon Valley, we keep good relationships with many major IC companies that are important for us to continuously support new devices. Xeltek currently supports more than 100,200 devices, which is the largest device library in the programming industry. Requested device algorithms can be added within a week - average lead time from other manufacturers is over two months.
Better Yield Our semiconductor manufacturer approved algorithms, precision and clean signals guarantee high programming yield. Algorithms are performed with state machine architecture constructed with FPGA to achieve an ultrahigh programming speed. Along with the low voltage components selection, they program devices down to 1.2 volts.
Chip Size Devices between 2x2mm to 25x25mm can be programmed. SuperBot 3 supports the SOT23 package which measures only 2x3mm. We do not know of any other manufacturer who supports such a small package type and this is a testimony that SuperBot 3 excels in its accuracy and precision.
Powerful and Intelligent Software User-friendly software with graphical interface cuts learning curve. Setup data saved for next operation. Software also includes resourceful log table, convenient production and quality tracking, authorization, flexible stopping strategy for bad socket or module.
Lowest Cost Automated Programming System in Market: The Most Affordable and High Value Systems in the Industry. High volume and extensive production experience enables the products to be the most competitive in quality, price, and value in the industry
Short change-over time I/O devices and socket adapters are easily interchangeable and socket positioning can be performed automatically. Auto Tray and Tape-out can be permanently attached to SuperBot eliminating changeover time when moving from tape-out to auto tray. Tape-in feeder changeover time is below 10 minutes and laser marker changeover time between tray to tape is under 15 minutes.
Socket Cost and Investment Cost recovery in short period with low investment in the beginning as socket adapters are universal for up to 144 pin chips. For most of competitor programmers, user has to invest on device specific socket adapters for chips greater than 48 pins thus increasing cost in long term.
Technical Support More than 30 engineers are devoted to developing new programmers, socket adapters and device algorithms. Engineers are fluent in English and provide excellent direct support through emails, telephone, live chat an online ticketing system. With our locations in the United Stated and China, providing 17 hours of continuous support worldwide daily, we are confident to be able to provide support anywhere in the world.
Free Training is offered for up to 3 personnel at our facility in Nanjing, China. For more details about our training program, please contact us

 

What is included?
 

SuperBOT 3 comes with
 
  • 8 x SuperPro 7500
  • Built-in Industrial PC with Windows 7
    • 19" LCD Display
    • Keyboard and mouse
Optional Accessories
 
  • Socket Adapters (Socket Pressing)
  • I/O: Tape in , tape out, auto tray, laser marker, Ink dot marker
  • Nozzles

 

Certificates

CE Compliant RoHS Compliant ISO 9001 Certified ISO 4001

 

Do you have any questions about SuperBot 3?

 

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Motion System

Motion System

High Performance Control Card & Servo Drive System.

Resolution

X axis: ±0.02mm; Y axis: ±0.02mm; Z axis: ±0.02mm; θaxis: ±0.1°

Stroke

X axis: 1000mm; Y axis: 500mm; Z axis: 40mm

Pick & Place Header Accuracy

±0.07mm

Operable Chip Size

Minimum: 2x2mm; Maximoum: 25x25mm

Maximum Throughput

2400 Units Per Hour


Vision System

Camera

Upward CCD for IC positioning while the downward CCD for sockets / pick-and-place spot positioning. 512×512 pixels

Field of View

30x30mm

Vision Accuracy △x=△y=0.07 mm, △θ=0.1°


Input and Output Equipment

Manual Tray

One tray each time. Change tray manually (standard equipped).

Tape-Out Device

Heat sealing and pressure sealing modes. Tape width adjustable between 8 and 32mm.

Tape-In Device

Yamaha pneumatic feeder. Tape width between 8 and 32mm applicable.

Auto Tray Device

Moves blank tray in and passed tray out the machine automatically, marking the tray (optional). Stack up to 15 JEDEC trays.

Tube-In Device

Moves chips in the machine. Chip guider for different chip width (optional).

Tube-Out Device

Moves chips out the machine. Chip guider for different chip width (optional).

Tape Ink-Marker

An attachment to the tape-out device. Put a ink dot on the chip.

Auto Tray Ink-Marker

An attachment to the auto tray device. Scan and put dots on the passed chips.

Laser-Marker

An optional attachment to the tape-out or the auto tray device. Marks up to 4 characters on the passed chips.


Electrical & Hardware Specifications

Devices Supported

EPROM, Paged EPROM, Parallel and Serial EEPROM, FPGA Configuration PROM, FLASH memory (NOR & NAND), BPROM, NVRAM, SPLD, CPLD, EPLD, Firmware HUB, Microcontroller, MCU, etc.

Package

DIP, SDIP, PLCC, JLCC, SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP, TSSOP, SON, EBGA, FBGA, VFBGA, uBGA, CSP, SCSP etc.

Power Supply

AAC 200~240V/50~60Hz, single phase

Power Consumption

1.5KVA

Air

Clean, pressure: 0.6MPa, consumption: 50 liter/min

Size

Main Machine

Auto Tray

Tape-Out

Main machine: 1280 (L) x 840 (W) x 1500 (H)

1100(L)×380(W)×1300(H) mm

1100(L)×380(W)×1300(H)

Weight

Main machine: 450 Kg
Auto tray: 80 Kg
Tape out: 80 Kg

SuperBot-3




SuperBot Tape-In Installation




SuperBot Tape-Out Installation




Software Download & Device List

Download Device List View Online Device List

Software Quick Start Guide

Posters & Brochures

Warranty

Xeltek provides remote warranty support for 1 year. When travel is necessary by Xeltek staff, cost will be charged. Support is available from Xeltek USA in California during 8AM-5PM PST and from Xeltek in Nanjing China during 9AM-5PM local time (5PM-1AM PST). It allows 17 hours of continuous technical support window worldwide.